Posted May 25, 2023

Rhyguan Newest Industry 4.0 Solution

Rhyguan Newest Industry 4.0 Solution helps label printing companies brave the winds and waves &increase profits

As a leader in the field of label printing equipment, Zhejiang Rhyguan Machinery Co., Ltd has done a lot of research and development work in the direction of Industry 4.0, and has commercialized the latest scientific research results, successfully launched “Liguan Zhongtai”(Rhyguan post-press data conversion center system).On October 12 this year, this new Industry 4.0 solution was grandly exhibited at the E6A229 booth of the 8th China International All in Print Exhibition.

The core of Industry 4.0 is connectivity. Rhyguan closely links production lines, factories, suppliers, products and customers through Industry 4.0 data conversion center. It not only can run independently as a line-side operating system, and configure multiple devices at the same time. But also be used as a transfer interface for connecting the device to the upper-layer system, and it can be instantly linked with various MIS and ERP.

Rhyguan digital converting machine has quite flexible and configurable options for label printing companies’ choice. Existing optional configurations including: digital foil, digital silk screen, digital 3D foil, automatic slitting and non-stop rewinding solutions.
1.Digital foil: Digital foil, digital varnish, 3D brightening, partial varnishing, Braille, etc. Can be customized to order, variable data printing, special effect printing process, and do not need to make plate.
2.Automatic slitting: Fully servo driven. Standard with 6 knives, and the auto positioning time is less than one minute, the minimum slitting width is 20mm, and the automatic scanning function is optional.
3.Non-stop rewinding solution: Optional automatic slitting function, optional non-stop material storage system when AB shaft is changed. Max diameter is 450mm.

Efficiently cooperate with the management software of the enterprise. Now has connected with CERM and ESKO, which can help narrow label printing enterprises to manage enterprise and improve automation solutions.

The specific operation method is as follows:

When the printing company receives the customer’s order, the on-site engineer enters the order requirement into the system; After the task is sent to the workshop, the operator only needs to scan the QR code on the order, and the equipment will automatically run according to the parameters issued by the system, without the need for the operator to modify the settings again.

Such a high level of equipment integration can not only save operator’s time, improve the overall equipment efficiency (OEE), and reduce the error rate of human operation, but also make the communication more accurate and faster, and strengthens the cooperation of various departments by using efficient information processing method.

The system supports the access of different modules on the platform. Whether it is a label inspection machine or a digital background channel, it can be connected to the platform to achieve direct dialogue with the central system.

During the whole process of the operation, “Liguan Zhongtai” continuously collects data, and sends it to the upper-level system in a summary, including real-time order progress, on-site equipment operation status, order energy consumption and yield rate, etc., thereby helping enterprises to do Analysis of important decision-making such as business orders and industrial optimization.

In such an era of interconnection of all things and information exchange, Rhyguan chooses to use cutting-edge technology to liberate traditional labor force, and ensure that label printing enterprises can achieve high speed and high cost performance in the process of Industry 4.0 upgrade through highly industrial and customizable 4.0 integrated equipment, brave the wind and waves, improve profits and income!

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